Chris Stergiou - Manufacturing Consulting

 

“It is not enough to do your best;

you must know what to do, and then do your best.”


W. Edwards Deming

P.O. Box 302
Chelmsford, MA 01824

ph: 978-866-4030

chris@cstergiou.com

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Services

Custom design and build of Electro-Mechanical Systems for

  1. Manufacturing Assembly Automation,
  2. Manufacturing Test Automation,
  3. R&D Tooling and
  4. Test Beds.

Interdisciplinary technology experience using a Systems Approach.

  • Medical Disposables applications:

    • Multi part assembly with automated parts feeding
    • Catheter Cyclic Testing
    • Catheter pull testing system
    • Cather Spring Winding System
    • UV curable epoxy bonding of plastic components
    • Tube strengthening system for surgical blades
    • Hi-Pot testing of RF surgical systems
    • Automated packaging and bar coding labeler machine
    • Numerous hand and table top assembly fixtures
    • Cold forming of a chamfer on thin walled tubing
    • Catheter cut to length and stripping system
    • Vision assisted welding system for RF wand used in intestinal surgery
    • Low to “zero” tension web handling system
  • ELECTRONICS AND ELECTRICAL MANUFACTURING applications:

    • Cell phone component, plastic on plastic over molded flash removal system
    • Solder Paste Dispensing System
    • RF/EMI shielding, measure to length and cut at adjustable angle, system
    • Braided shield, shrink to size system
    • Coaxial cable strip and assembly to formed connector system
    • Automated “small” element loading system for resistor manufacture
    • Automated probing system for laser trimming of circuits on ceramic substrate
    • Ceramic substrate cleaning system
    • Automated wire nut assembly machine
    • Numerous super conductor wire manufacturing and processing modules.
    • Vacuum pressure transducer testing system
  • CONSUMER PRODUCTS MANUFACTURING applications:

    • Kitchen counter top assembly systems
    • Rotationally molded plastic pots manufacturing tooling and de molding modules
    • Automated parts feeders for cosmetic eye liner brushes and flock tips.
  • INDUSTRIAL PRODUCTS MANUFACTURING applications:

    • Numerous table top assembly fixtures for automotive switch assemblies.
    • Automated coil winding system for hot water heater coils
    • Low Voltage - High Current connector assembly machine
    • Bellows forming machine
    • Capacitor trimming fixture with automated parts feeder
  • PHARMACEUTICAL AND FOOD INDUSTRIES applications:

    • Automated feeding for plastic bottles for bottle fill line
    • Automated gating and converging of three conveyor lines into one
    • Automated carton stacking
    • Automated pressure testing of ceramic membrane filters
    • Semi-Automated assembly of plastic filter assemblies
    • Automated assembly and torque limiting of a pneumatic pressure regulator/filter.


let's talk today!

A no obligation phone consultation will quickly identify if we have a good match between your requirements and my capabilities.

If not, chances are I can recommend someone who can help with your project.

 Tel: 978-866-4030

chris@cstergiou.com

Copyright 2015 Chris Stergiou. All rights reserved.

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P.O. Box 302
Chelmsford, MA 01824

ph: 978-866-4030

chris@cstergiou.com